Custom Pillow Fiber Fill Inserts

Custom Pillow Fiber Fill Inserts are filled with 100% polyester fiber for a soft, squishy feel. This is our recommended filling for sofa back cushions, where you want something to sink into rather than a firm foam block. They also work well for throw pillows, bolsters, headboard cushions, and floor pillows in a reading corner. Fiber fill gives a relaxed, lived-in look that suits casual living rooms and cozy dens. Send us the size of your cover, and we will make a custom pillow insert that fills it out nicely, with no minimum order.

Foam Types Explained

1. Fiber Fill: The recommended filling for back cushions is specifically designed to provide a soft and supportive place for your back to lean on. Made of 100% pure polyester, this filling ensures both stability and comfort. It is the ideal choice for enhancing any back cushion.

2. Dacron Wrap: Enhancing foam cushions without compromising support, this polyester fiberfill wrap adds a layer of comfort. It covers the entire cushion with a 1" thick layer of fiberfill, ensuring a snug fit in the cover. Our unique application uses fine upholstery staples that don't damage the foam insert or the cover. For a DIY approach, check out our guide on applying fiberfill with staples.

Note: When ordering, maintain your cushion measurements as is; the fiberfill wrap ensures a snug, sag-free fit in the cover without needing size adjustments.

How To Order

• Enter in the dimensions above
• Please enter dimensions in INCHES
• Dimensions between 1/4" increments will be rounded up to the nearest 1/4"
• Do NOT reduce dimensions to compensate for Dacron fiberfill wrap addition.

Foam Thickness and Gluing

The biggest single-piece foam thickness that can be cut is 6". For cushions with a thickness above 6", two pieces of foam need to be bonded together to achieve the correct size.

Up to and including 6": Cushion will be made from a solid piece of foam.

Over 6" up to and including 8": Cushion will be made from two pieces of the same foam that will be glued together. There will be no additional gluing charge in this instance.

For cushions over 8" thick or containing layers of different foam types, please Contact Us.

Manufacturing Tolerances

Every piece is cut to within ±0.5″ of your measurements. Most orders ship in 2–3 weeks.