Patio Sofa & Deep Seat Cushions – Custom Outdoor
Quick answer We make outdoor sofa and deep seat cushions to your measurements: seat, back and corner cushions for patio sofas, sectionals, loveseats and club chairs. Each is cut within ±0.5″, and most orders ship in 2...
Frequently bought together
Same fabric, made together, shipped together.
Custom cushions for outdoor sofa frames, patio sectionals, loveseats and club chairs. Deep seating frames vary by brand, so we make every seat and back cushion to your measurements, with corner pieces for sectionals. Sunbrella fabric and Dry Fast foam keep the set looking new season after season. Shop all Sunbrella cushions for the rest of your patio.
How to measure
- Measure each seat cushion: width, depth and thickness, seam to seam.
- Measure each back cushion: width, height, and thickness at the bottom and top if it tapers.
- For a sectional, measure the corner cushion separately and note its shape.
- Deep seats usually take 5″ to 6″ foam with Dacron wrap for a soft, full look.
Photos are in our measuring guide.
Foam and fabric
- Lux seat foam: firm, 1.8 lb density, 50 lb ILD, CertiPUR-US, typical life 5–8 years. Best for dining seats 1″ to 3″ thick.
- High Density foam: medium feel for everyday seating and firmer indoor backs.
- Dry Fast foam: open-cell, antimicrobial foam that drains water, for outdoor and marine use. 1.8 lb, 60 lb ILD, 5–8 year life.
- Super Soft foam: back cushions only. 1.2 lb, 12 lb ILD.
- Dacron wrap: adds about 1/4″ for a softer, rounder look. Do not reduce your measurements for it.
- Fibre fill: soft polyester fill for loose back cushions.
All foam is made in the USA. Pick from 41 popular Sunbrella colours above, or name any of our 160+ Sunbrella fabrics from the full range in your quote notes. Sunbrella is solution-dyed acrylic that resists fading and mildew.
How to order
- Choose your fabric above, then click Start Your Custom Order. The price shows instantly in the builder.
- Enter your measurements in inches (rounded up to the nearest 1/4″), plus foam, thickness, piping and ties.
- We email a spec sheet to confirm price and specs before we cut anything.
Foam up to 6″ is one solid piece; 6″ to 8″ is two pieces bonded at no extra charge. For thicker or layered cushions, contact us.
Delivery and warranty
Most orders are made and dispatched in 2–3 weeks, with free standard shipping. Rush production and express shipping cost extra. Foam and covers may arrive in separate boxes. Warranty: 2 years on workmanship, 3 years on foam, 5 years on Sunbrella fabric.
Fit guarantee: we cut every cushion to within ±0.5″ of the measurements you send. If yours arrives outside that, we remake it free. See our warranty and fit guarantee.
Questions about patio sofa cushions
Can you replace cushions for a sectional?
Yes. Give us the size of each piece, including the corner, and we make a matching set.
Should back cushions be foam or fibre fill?
Fibre fill gives a soft, loose back; foam with Dacron wrap stays neater. Tell us which you prefer.
How thick are deep seat cushions?
Deep seats usually take 5″ to 6″ foam. The builder goes up to 8″.
Do you sell cushion covers only?
Yes. If your foam is in good shape, order cushion covers only.
Related
Shopping by furniture? See Sunbrella patio cushions, deep seat cushions and all outdoor cushions. Only need new fabric? Order cushion covers for your existing foam. Cleaning tips: how to clean Sunbrella cushions.
Seat cushions
Measure the seat side to side and front to back, between arms if there are any. Round up to the nearest ¼″. For a tapered seat, measure the front and back widths.
Back cushions
Measure from the seat to where you want the cushion to stop. Width is usually the same as the seat.
Chaise and Adirondack
Measure the full length laid flat, then the back section from the top to the hinge point where the back rest bends.
Covers only
Measure your foam, not the old cover. We cut the cover to fit snugly.
Pillows
Order the cover the size of your insert. Our micro-fibre inserts are sized to fill the cover.
Curtains
Panel width: add the panels up to 1½–2× the opening. Length: from the rod (or top of the tab) to where the hem should land.
Odd shape? Tick “unique shape” and send a paper template after you order. Questions: operation@fabricakraft.com.
Sunbrella In stock
Solution-dyed acrylic for indoors and out: fade-, mildew- and stain-resistant. Also marine-grade Horizon vinyl and waterproof fabrics (no piping) for outdoor pieces.
Warwick In stock
Australian design house. Upholstery, velvets, faux leathers, drapery and sheers for indoor use.
Ultraleather Quote · 8–12 weeks
Performance faux leather by Ultrafabrics, with a soft, leather-like feel and a wipe-clean surface. Many collections work indoors and out.
Gabriel Quote · 8–12 weeks
Danish contract-grade upholstery, designed to wear well in homes, offices and hotels.
| Foam | Feel | Best for | Lasts |
|---|---|---|---|
| HD36-R | Medium | Everyday benches and window seats | About 7 yrs |
| Lux-R | Firm | Thin 1–3″ dining benches | About 7 yrs |
| Dryfast | Firm, open-cell | Outdoors: drains and dries fast | 5–8 yrs |
| Poly | Medium | Occasional or guest seating | 1–2 yrs |
Back cushions: Super Soft for a plush lean-back or High density (HD36-R) for a firmer back indoors; Dryfast outdoors. Super Soft is not used for seats.
Cover only: every product can be ordered as just the cover, cut to your size.
Pillows: soft polyester micro-fibre insert, or cover only.
Dacron wrap: a polyester layer around the foam that rounds the edges and fills the cover. Single or double. All foam is made in the USA.
Can I build something else in this fabric?
Yes. On any fabric page, pick what you are making: cushions, pillows or curtains.
Do I save if I order more?
Yes. The more you order, the less each piece costs: 2+, 4+, 8+ and 16+ unlock lower prices, shown above the Add to cart button.
Can I order just the cover?
Yes. Choose “Cover only” and measure your foam.
Can I leave it outside?
Choose Outdoor: Sunbrella fabric with Dryfast foam, which drains and dries fast.
Is the price final?
Yes for standard shapes, with free shipping included. There is nothing more to pay on delivery: we pay all Canadian import duty and GST/HST. Unique shapes are confirmed once we have your template.
Questions before ordering?
Email operation@fabricakraft.com or contact us.
Free shipping. Every cushion is made to order in 2–3 weeks; your cover and foam may arrive in separate boxes a few days apart.
Custom products can't be returned unless there is a defect or a manufacturing error. We remake any cushion we get wrong. See our Return Policy or contact us with questions before you order.
Helpful guides
-
What Is Sunbrella Fabric? Everything Worth Knowing Before You Buy
Quick answer: Sunbrella is a brand, not a fibre type: it is solution-dyed acrylic fabric made by Glen Raven...
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Cleaning Guide for Tough Stains on Sunbrella Fabric
Sunbrella cushions are built to bounce back—gentle, proper cleaning keeps them looking fresh so you refresh...
